Biopreservation of raw and minimally processed food with bacteriophages, protective cultures and bacteriocins (nisin) — instead of chlorine washes and part of synthetic preservatives
Chlorine (hypochlorite) washes for fresh-cut produce and poultry carcasses (by-products chlorate, trihalomethanes); part of the use of synthetic preservatives (sorbates, benzoates) and chemical antimicrobial sprays on meat, fish and cheese
Suppliers 6
| MAYASAN A.S. | Turkey | active |
| Yiming Biotechnology | China | active |
| Leveking Biotech | China | active |
| AGRO FLY (FLY Chemicals) | Algeria | active |
| Aum Enzymes / Infinita Biotech | India | active |
| Intralytix | United States | active |
Route into Russia / EAEU FOOD
- Regulator
- Rospotrebnadzor / EAEU
- Typical time
- declaration of conformity, or SGR within 30 calendar days for new/specialized ingredients (plus tests)
- Legal basis
- TR CU 021/2011 (food safety) and TR CU 029/2012 (additives, enzymes, flavourings): declaration, or state registration (SGR) for new types
Information, not legal advice — confirm the procedure for your product.
Proof 8 claims
Chlorine-based sanitizers (e.g., sodium hypochlorite) and other synthetic chemical washes.
Biopreservation using bacteriophages, protective cultures, and nisin as a multi-hurdle or post-process intervention.
- Displaced at scale?
- no
- Caveats
- There is no evidence of large-scale commercial displacement of chlorine washes by phage-based practices; current research focuses on industrial validation and multi-hurdle approaches where phages are used alongside or after chemical sanitizers rather than as a complete replacement.
- Market
- Alternative: ; Incumbent: ; Status: gap;
- checked
- 2026-10-06
| In a simulated commercial cold chain study in Nigeria, bacteriophage P100 achieved a 4.2 log reduction of L. monocytogenes, while the combination of P100 and nisin achieved a 5.1 log reduction, significantly outperforming individual treatments. “Bacteriophage P100 demonstrated the greatest overall efficacy with a mean log reduction of 4.2±0.3 log CFU/g at 4°C after 72 hours, followed by nisin (3.6±0.4 log CFU/g) and L. plantarum (3.1±0.5 log CFU/g). The combination of bacteriophage P100 and nisin exhibited synergistic antimicrobial activity, achieving 5.1±0.2 …” Nigeria · 2022-2023 · pilot or niche | peer-reviewed ✓ exa.ai |
| Phage biocontrol costs are estimated between 1-4 cents per pound, which is comparable to the cost range of harsher chemical sanitizers. “In contrast, phage biocontrol costs range between 1-4 cents per pound, similar to the cost range of harsher chemical sanitizers.” global · 2020 · not applicable | peer-reviewed ✓ exa.ai |
| Industrial-scale application of phage biocontrol (Listex) is estimated to increase the cost of packaged leafy greens by 0.05-0.54 cents per bag. “It is estimated that these costs will increase the cost of packaged leafy greens by 0.05-0.54 cents per bag.” UK · 2024 · pilot or niche | weak (company, news, market research, other) ✓ www.centerforproducesafety.org |
| Approximately 42% of food manufacturers have integrated protective cultures into their production processes to extend shelf life and reduce chemical preservatives. “Approximately 42% of food manufacturers have integrated protective cultures into their production processes to extend shelf life and reduce chemical preservatives.” global · 2025 · minority but measured share or volume | weak (company, news, market research, other) ✓ www.industryresearch.biz |
| Around 72% of global food manufacturers are now reformulating products to eliminate synthetic preservatives. “Around 72% of global food manufacturers are now reformulating products to eliminate synthetic preservatives.” global · 2025 · majority share of a major market | weak (company, news, market research, other) ✓ www.industryresearch.biz |
| In the U.S., 64% of dairy manufacturers employ protective cultures to inhibit spoilage bacteria. “Approximately 64% of dairy manufacturers in the country employ protective cultures to inhibit spoilage bacteria.” United States · 2025 · majority share of a major market | weak (company, news, market research, other) ✓ www.industryresearch.biz |
| The U.S. dairy sector relies on protective cultures in 71% of its fermentation-based products. “The U.S. dairy sector, processing over 100 billion liters of milk annually, relies on protective cultures in 71% of its fermentation-based products, reinforcing its role as a leader in microbial biopreservation technologies.” United States · 2025 · majority share of a major market | weak (company, news, market research, other) ✓ www.industryresearch.biz |
| 68% of food producers are replacing artificial preservatives with bacteriocins or protective cultures. “Global demand for natural antimicrobials has surged, with 68% of food producers replacing artificial preservatives with bacteriocins or protective cultures.” global · 2025 · majority share of a major market | weak (company, news, market research, other) ✓ www.industryresearch.biz |
References 4
- Carlton RM, Noordman WH, Biswas B, de Meester ED, Loessner MJ (2005). Bacteriophage P100 for control of *Listeria monocytogenes* in foods: genome sequence, bioi VERIFIED DOI · cited by 373
- Sulakvelidze A (2013). Using lytic bacteriophages to eliminate or significantly reduce contamination of food by foodborne bacterial pathogens. *Journal of the S VERIFIED DOI · cited by 154
- Delves-Broughton J, Blackburn P, Evans RJ, Hugenholtz J (1996). Applications of the bacteriocin, nisin. *Antonie van Leeuwenhoek* 69: 193–202. VERIFIED DOI · cited by 780
- EFSA CONTAM Panel (2015). Risks for public health related to the presence of chlorate in food. *EFSA Journal* 13(6): 4135. NOT CHECKED — regulation …
Details
Replaces: chlorine washes and part of synthetic preservatives · Products: raw and minimally processed foods · Evidence: high for specific targets
The chemical problem#
Chlorine washes are the standard sanitizer for fresh-cut produce and (outside the EU) poultry carcasses. They form chlorate and trihalomethanes. EFSA (2015) found chlorate exposure a concern for infants and children (iodine uptake inhibition), and the EU set chlorate MRLs in 2020. Chlorine loses activity quickly in organic-rich water, so pathogen cross-contamination still happens. Synthetic preservatives face consumer demand for “clean label”.
Product overview#
- Bacteriophages: viruses that infect only specific bacteria.
- Listeria phages (e.g. PhageGuard Listex P100, ListShield): approved as processing aids or GRAS in the USA and other countries (the EU situation varies by use). Applied to RTE meats, cheese surfaces, fish and fresh-cut produce.
- Salmonella phages (e.g. PhageGuard S, SalmoFresh) for poultry meat and produce.
- E. coli O157 phages for beef hides and trimmings.
- Protective cultures: lactic acid bacteria (e.g. Lactobacillus sakei, Carnobacterium spp., Lactococcus) added to meat, fish or cheese. They outcompete Listeria and spoilage organisms without changing the product.
- Bacteriocins: nisin (E234, from Lactococcus lactis fermentation), pediocin (from Pediococcus-fermented ingredients). Used in processed cheese, dairy desserts and meat products.
- Organic acids from fermentation (lactate, acetate, “cultured dextrose”, vinegar) as clean-label preservatives.
- Washes: peracetic acid and electrolysed water have fewer by-products (not bio, but lower risk), combined with phages.
Active ingredient / Composition#
Lytic phage preparations (typically 10⁸–10⁹ PFU/mL, applied to reach about 10⁷ PFU/cm² on the surface; per product); LAB protective cultures (about 10⁶–10⁷ CFU/g); nisin (typically 1–25 mg/kg, per food regulation).
Key facts#
| Parameter | Value |
|---|---|
| Class | Biological antimicrobials (viruses, bacteria, peptides) |
| Specificity | Phages: species- or strain-specific; no effect on human or food microbiota beyond the target |
| Typical effect | Listeria reduction of 1–3 log on treated surfaces (phage P100 studies) |
| Residues | Phages are ubiquitous in food and environment; nisin is degraded in digestion |
Advantages#
- Targets the pathogen without chlorate or THM by-products.
- Phages remain active against antibiotic-resistant bacteria.
- Protective cultures prolong shelf life and allow reduced synthetic preservatives.
- Nisin has more than 50 years of safe use.
Mode of action#
- Phages: attach to specific receptors, inject DNA, replicate and lyse the bacterial cell.
- Protective cultures: competition, lactic acid, bacteriocins and hydrogen peroxide.
- Nisin: binds lipid II, forming pores in Gram-positive bacteria (Listeria, Clostridium, Bacillus spores).
Application#
| Product | Target | Measure | Specifics |
|---|---|---|---|
| RTE meats, smoked fish, cheese | Listeria monocytogenes | Phage spray on the surface before packaging; protective cultures | Environmental Listeria control (sanitation) is still essential |
| Poultry carcasses/parts | Salmonella | Phage spray/dip (where authorized) | – |
| Fresh-cut produce | Listeria, Salmonella, E. coli | Wash-water hygiene (filtration, PAA) + phage treatment | Chlorine reduction |
| Processed cheese, dairy desserts | Clostridium, Listeria | Nisin | Per food-additive rules |
Limitations#
- Phages are strain-specific; cocktails and quality control are needed. EU authorization of phages as processing aids is not harmonized (country-level).
- Protective cultures must match the product (flavour, pH).
- Biopreservation supplements, and does not replace, GMP, cold chain and HACCP.
Evidence of displacement — D1: works, adoption not proven#
Verified figures (the number is in the quoted sentence and the sentence is on the source page):
- displacement — 68% of food producers are replacing artificial preservatives with bacteriocins or protective cultures. (global, 2025; weak: industryresearch.biz)
- driver — Around 72% of global food manufacturers are now reformulating products to eliminate synthetic preservatives. (global, 2025; weak: industryresearch.biz)
- performance — In a simulated commercial cold chain study in Nigeria, bacteriophage P100 achieved a 4.2 log reduction of L. monocytogenes, while the combination of P100 and nisin achieved a 5.1 log reduction, significantly outperforming individual treatments. (Nigeria, 2022-2023; peer-reviewed: exa.ai)
- performance — Approximately 42% of food manufacturers have integrated protective cultures into their production processes to extend shelf life and reduce chemical preservatives. (global, 2025; weak: industryresearch.biz)
Industry pioneers — companies that commercialised this substitution#
| Company | What the source says | Source |
|---|---|---|
| Chr. Hansen | FreshQ replaced chemical preservatives in fermented milk products. | company-reported: hjemmeriet.com |
| Kemin Industries | BactoCEASE® Pure serves as a direct, one-to-one replacement for synthetic antimicrobials. | company-reported: kemin.com |
| Kerry Group | Provian was used to replace sodium lactate in mortadella, reducing its amount in the formulation and cutting carbon emissions by 77%. | company-reported: kerry.com |
| Kemin Industries | RUBINITE™ GC Dry is a natural, label-friendly curing alternative to sodium nitrite in processed meats. | company-reported: kemin.com |
Suppliers — real products and services (from the vendor index)#
Companies below are active vendors in the vendor index whose own card (profile / official website) shows this product or service — matched 2026-09-28 by keyword and checked by hand against the card text. Being listed is not an endorsement; open each card for evidence, contacts and status.
| Company | Region · Country | What the index shows | Card |
|---|---|---|---|
| MAYASAN A.S. | Africa/ME · Turkey | nisin, natamycin, protective and starter cultures | card |
| Yiming Biotechnology | Asia · China | natural preservatives | card |
| Leveking Biotech | Asia · China | fermentation-derived clean-label preservatives | card |
| AGRO FLY (FLY Chemicals) | Africa/ME · Algeria | distributes lactic ferments, natural preservatives | card |
| Aum Enzymes / Infinita Biotech | Asia · India | bio-preservation enzymes | card |
| Intralytix | NA · United States | bacteriophage products controlling food pathogens | card |
Government funding signals#
Public grants for a specific technology are a leading indicator: governments fund what regulators want to replace and what is close to practical adoption. Searched on 2026-09-27 in: EU CORDIS (FP7, Horizon 2020, Horizon Europe), US federal awards (USAspending: USDA NIFA/ARS/APHIS/Forest Service, EPA, DOE, NOAA, USAID; plus NSF and NIH), UK UKRI Gateway to Research, Australian Research Council. Each grant below was reviewed by hand for relevance. China, Brazil and India are covered in the subsection below (publication-acknowledged grants). Not covered: Russia (RSF, FASIE — not reachable from the research environment) and national agencies outside these databases. Amounts are the funder’s contribution as recorded (US NIH/UKRI: per award or fiscal year).
Signal: Moderate. 2 relevant grant(s) · about €7.2M in total · jurisdictions: EU.
| Funder / programme | Project | Lead organisation | Start | Amount | Link |
|---|---|---|---|---|---|
| European Commission — HORIZON HORIZON-IA | FOODGUARD: Microbiome applications and technological hubs as solutions to minimize food loss and waste - FOODGUARD | Geoponiko Panepistimion Athinon (EL) | 2024 | 4,593,875 EUR | link |
| European Commission — H2020 IA | PHAGOVET: A cost-effective solution for controlling Salmonella and Escherichia coli in poultry production | Als Life Sciences Portual S.A (PT) | 2018 | 2,611,208 EUR | link |
China, Brazil, India — national research grants acknowledged in publications#
Chinese, Brazilian and Indian funders have no open grant databases reachable here, so this measures scientific papers published since 2015 that acknowledge national government grants, taken from the grant numbers publishers deposit with Crossref. Only papers whose title contains this article’s key terms are counted (a conservative lower bound; “100+” = search window full). It shows research-funding intensity, not budgets. Funders: China — NSFC, National Key R&D Program, China Agriculture Research System; Brazil — CNPq, CAPES, FAPESP, Embrapa, FAPEMIG; India — DBT, DST, ICAR, SERB, CSIR, BIRAC. Rating per country: Strong ≥50 papers · Moderate 10–49 · Weak 1–9.
| Country | Papers funded (2015–2026) | Signal | Main funders (grant acknowledgements) | Example grant → funded paper |
|---|---|---|---|---|
| China | 134+ | Strong | NSFC (159), National Key R&D Program (28), China Agriculture Research System (4) | NSFC 32200078 → Bacteriostatic potential of nisin and sesamol combination against Listeria monocytogenes in chilled raw… (2023) doi |
| Brazil | 67 | Strong | CNPq (72), CAPES (49), FAPESP (19) | CNPq 307455/2013-0 → Comparative proteomic analysis of Listeria monocytogenes ATCC 7644 exposed to a sublethal concentration of… (2015) doi |
| India | 8 | Weak | DBT (4), SERB (4), ICAR (1) | DBT BT/PR16706/NER/95/259/2015 → Distribution and Diversity of Nisin Producing LAB in Fermented Food (2021) doi |
Scientific evidence#
- Carlton RM, Noordman WH, Biswas B, de Meester ED, Loessner MJ (2005). Bacteriophage P100 for control of Listeria monocytogenes in foods: genome sequence, bioinformatic analyses, oral toxicity study, and application. Regulatory Toxicology and Pharmacology 43: 301–312.
- Sulakvelidze A (2013). Using lytic bacteriophages to eliminate or significantly reduce contamination of food by foodborne bacterial pathogens. Journal of the Science of Food and Agriculture 93: 3137–3146.
- Delves-Broughton J, Blackburn P, Evans RJ, Hugenholtz J (1996). Applications of the bacteriocin, nisin. Antonie van Leeuwenhoek 69: 193–202.
- EFSA CONTAM Panel (2015). Risks for public health related to the presence of chlorate in food. EFSA Journal 13(6): 4135.
Bioeconomy value#
Viruses, bacteria and fermentation peptides replace chlorine chemistry, and they are produced in bioprocessing facilities. This is a “clean-label” food bioeconomy.