bioecon Member area
Bio-solution · WC01 · Waste & circular economy

Crop residues (rice and wheat straw, cane trash) managed by in-situ incorporation with microbial decomposers, mulching and collection for biogas/bio-CNG instead of open-field burning

Replaces
Open burning of rice/wheat straw and sugarcane trash to clear fields between crops; pre-harvest cane burning
→
Scope
Rice–wheat systems (South Asia, China), sugarcane, cereals; in-field and off-field (ex-situ) options
D2 measurable displacement (minority share) · Replace (with mulching/incorporation machines and ex-situ biogas) / Partial (microbial decomposers alone)

Suppliers 9

Route into Russia / EAEU AGROCHEM

Regulator
Ministry of Agriculture (Minselkhoz)
Typical time
about 1-2 years incl. registration trials
Legal basis
Federal Law 109-FZ; Minselkhoz Order No. 327 (13.05.2025): application, registration trials, expert assessment, entry in the State Register

Information, not legal advice — confirm the procedure for your product.

Proof 7 claims

Old process
Open-field burning of rice straw.
→
New practice
In-situ management (mulching, incorporation using Happy Seeder/Super Seeder) and ex-situ management (baling for biogas/bio-CNG).
Displaced at scale?
partly
Caveats
While in-situ management (mulching/incorporation) has seen significant adoption in specific intervention areas, the use of agricultural residues for commercial compressed biogas (CBG) production remains minuscule, with only two plants in India currently utilizing rice straw as feedstock.
Hand review
D2 Punjab crop-residue burning down 87% (2020–2024) — burning fell; the microbial share of the replacement is not shown.
checked
2026-10-06
In specific intervention areas, the share of burning as a predominant crop residue management method has decreased from approximately 90% in 2018 to 50% in recent years, with some areas achieving less than 5% burning.
“This is based on the year-on-year evidence from baseline study in newly intervened areas as discussed in section 3 which shows us that share of burning as a a predominant CRM method has come down from approximately 90% in 2018 to 50% in the last couple of years including agricultural year 2023-24.”
Punjab and Haryana, India · 2018-2024 · large measured reduction of the old process
weak (company, news, market research, other) ✓
sustainabledevelopment.in
Mechanized in-situ management techniques like Super SMS with Happy Seeder or Smart Seeder reduce operational costs to 4,400–6,075 INR/ha compared to 8,875 INR/ha for conventional burning.
“Conventional burning, though convenient, incurs higher operational costs (8,875/ha) and leads to severe ecological damage. In contrast, in situ residue management techniques such as the use of Super SMS with Happy Seeder or Smart Seeder not only reduce costs significantly (4,400–6,075/ha) but also enhance soil health …”
North-west India (Punjab, Haryana, Uttar Pradesh) · 2024 ·
government or intergovernmental ✓
epubs.icar.org.in
The switch to sustainable management practices has been driven by government schemes providing subsidies for machinery (e.g., 50% for individual farmers, 80% for custom hiring centers) and intensive awareness campaigns.
“As part of this initiative, individual farmers are provided with 50% financial support for acquiring agricultural machinery, while Farm Machinery Banks or custom hiring centres for crop residue management (CRM) are established with an 80% subsidy on the overall project cost.”
North-west India · 2018-2024 ·
government or intergovernmental ✓
epubs.icar.org.in
The share of paddy straw managed without burning in Punjab increased from 20.49% in 2016 to 49.91% in 2023.
“Overall, paddy straw management has increased from 20.49 per cent during 2016 to 49.91 per cent during 2023.”
Punjab, India · 2016-2023 · large measured reduction of the old process
weak (company, news, market research, other) ✓
www.acspublisher.com
In Punjab, residue burning events decreased by 87% in 2024 relative to the 2020 baseline of 83,002 events.
“In Punjab, a consistent downward trend has been observed, with reductions of 14% in 2021, 40% in 2022, 56% in 2023, and 87% in 2024 relative to the 2020 burning events (83,002 events).”
Punjab, India · 2020-2024 · large measured reduction of the old process
government or intergovernmental ✓
epubs.icar.org.in
In a 2022 survey of Punjab farmers, 58% used in-situ crop residue management practices, while 33% opted for ex-situ methods.
“The report finds that 58 per cent of the surveyed farmers managed straw using machines like Super Seeders and Rotavator. ... According to CEEW’s report, nearly 33 per cent of the surveyed farmers opted for ex-situ methods of crop residue management”
Punjab, India · 2022 · minority but measured share or volume
weak (company, news, market research, other) ✓
www.ceew.in
Between 2015 and 2017, the percentage of farmers in the study sample who fully burned their residue reduced from 62.6% to 42%.
“Between 2015 and 2017, the percentage of farmers who fully burned their residue reduced from 62.6% to 42%.”
Punjab, India · 2015-2017 · large measured reduction of the old process
weak (company, news, market research, other) ✓
iopscience.iop.org

Details

Replaces: open-field residue burning · Scope: rice–wheat, sugarcane, cereals · Evidence: high (harm, mechanical and ex-situ options), low–medium (decomposer sprays)

The chemical problem#

  • North-west India burns millions of tonnes of rice straw every October–November to clear fields for wheat; the smoke is a major driver of Delhi’s winter air pollution.
  • Burning releases PM2.5, black carbon and polyaromatic hydrocarbons, and destroys nitrogen, sulfur and organic carbon that the next crop needs.
  • Pre-harvest cane burning and stubble burning happen across South and Southeast Asia, Africa and Latin America.

Product overview#

  1. In-situ management — happy seeder / super seeder sow wheat directly into rice stubble (straw stays as mulch); mulchers and incorporation tillage.
  2. Microbial decomposers — fungal/bacterial consortia (e.g. Trichoderma, Aspergillus, cellulolytic bacteria) sprayed on straw to speed decomposition (India’s public “Pusa decomposer” and commercial products).
  3. Ex-situ use — baling straw for bio-CNG/biogas, power plants, pellets, fibre boards and packaging.
  4. Pyrolysis to biochar — small kilns that turn residues into a soil amendment instead of smoke.

Active ingredient / Composition#

  • Decomposer consortia: cellulolytic and lignolytic fungi and bacteria, sold as capsules, powders or liquid concentrates; applied at a few litres of prepared culture per hectare with water.
  • Ex-situ: straw bales as feedstock (rice straw ~1.5–2 t/ha dry matter per t grain).

Key facts#

ParameterValue
Alternatives assessedAnalysis of 10 residue-management options in India found happy-seeder sowing most profitable and least polluting; burning among the worst on social cost
PolicyIndia’s central sector scheme for in-situ crop-residue management (since 2018) subsidizes machines; burning is prohibited by law in the affected states
DecomposersField evidence on decomposition speed within the 2–3-week rice–wheat window is limited and mixed
Bio-CNGRice straw is used commercially as a bio-CNG feedstock in India (compressed biogas plants)

Advantages#

  • Ends a seasonal public-health crisis while keeping N, S and carbon in the soil.
  • Mulch conserves water and suppresses weeds in the following wheat.
  • Ex-situ routes create rural income from a residue (bio-CNG, pellets, board).
  • Biochar and incorporation add stable carbon (carbon-credit potential).

Mode of action#

  • Mulch and incorporation return lignocellulose to soil; soil microbes mineralize it over the following season.
  • Decomposer cultures add cellulases and ligninases to start breakdown faster — useful if moisture and temperature allow.
  • Anaerobic digestion converts straw carbohydrates to methane; digestate returns nutrients (see NU03).

Application#

SituationTargetMethod, timing and specifics
Rice → wheat, short windowSow without burningHappy/super seeder directly into standing stubble
Smallholders without machinesFaster breakdownMicrobial decomposer spray after harvest plus light incorporation and irrigation; do not rely on the spray alone
Near bio-CNG or power plantsIncome from strawBaling and supply contracts
SugarcaneAvoid trash burningGreen-cane harvesting; trash blanket; bagasse/trash to energy (BR02)

Limitations#

  • Machines need capital and custom-hiring services; small farms depend on subsidies.
  • Decomposer sprays: evidence is weaker than the marketing — independent trials should precede large-scale promotion.
  • Straw logistics (baling, transport, storage) are costly and seasonal.
  • Mulch can raise pest or N immobilization issues at first.

Evidence of displacement — D2: measurable displacement (minority share)#

Assessment (hand-reviewed): Punjab crop-residue burning down 87% (2020–2024) — burning fell; the microbial share of the replacement is not shown.

Figures found (verified as quoted, but the assessment above explains why they do not count as displacement evidence for this substitution):

  • displacement — In Punjab, residue burning events decreased by 87% in 2024 relative to the 2020 baseline of 83,002 events. (Punjab, India, 2020-2024; government or intergovernmental: epubs.icar.org.in)
  • displacement — In specific intervention areas, the share of burning as a predominant crop residue management method has decreased from approximately 90% in 2018 to 50% in recent years, with some areas achieving less than 5% burning. (Punjab and Haryana, India, 2018-2024; weak: sustainabledevelopment.in)
  • displacement — The share of paddy straw managed without burning in Punjab increased from 20.49% in 2016 to 49.91% in 2023. (Punjab, India, 2016-2023; weak: acspublisher.com)
  • displacement — In a 2022 survey of Punjab farmers, 58% used in-situ crop residue management practices, while 33% opted for ex-situ methods. (Punjab, India, 2022; weak: ceew.in)

Suppliers — real products and services (from the vendor index)#

Active vendors whose own card shows a residue-management, decomposer or residue-to-energy product.

CompanyRegion · CountryWhat the index showsCard
GPS RenewablesAsia · Indiabiogas/bio-CNG plants incl. several paddy-straw-to-BioCNG projectscard
Hebi Renyuan Biotech Devp. Co.,LtdAsia · Chinadecomposition strains (EM/decomposition microbes) and composting equipmentcard
BBCA Group 丰原集团Asia · Chinastraw/crop-residue-based sugar and plant-based fulvic-acid fertilizercard
RenewMaterialAsia · Singaporematerials from agricultural by-products to reduce straw burningcard
Safi Organics Ltd.Africa/ME · Kenyadecentralized residue-to-fertilizer (carbon-rich) cutting residue-burning emissionscard
MicrobikaAfrica/ME · South Africabulk soil inoculants for stubble treatmentcard
Tropical Agrosystem (India) Pvt. Ltd.Asia · Indiacrop-residue decomposers (e.g. PROPEL)card
IPL BiologicalsAsia · Indiadecomposers among its biologicalscard
Multiplex GroupAsia · Indiabio-decomposers and bio-organic solutionscard

Government funding signals#

Scanned 2026-10-01 (OpenAIRE + NSF); candidates reviewed by hand.

Signal: Weak (USDA; added 2026-10-02). The USDA source adds US rice-residue work — NIFA 20226701936102 (water and residue management approaches, $0.75 M, 2022) and 20216702134493 (uses of crop residues, $0.44 M) — but the burning problem itself is funded by national programmes in South Asia. Earlier note: The query “crop residue burning” returned only unrelated awards. Public money for this problem comes from national programmes (India’s crop-residue-management machinery scheme, state bio-CNG incentives, China’s straw-utilization subsidies), which these sources do not index.

Scientific evidence#

  • Jain N, Bhatia A, Pathak H (2014). Emission of air pollutants from crop residue burning in India. Aerosol and Air Quality Research 14: 422–430.
  • Bhuvaneshwari S, Hettiarachchi H, Meegoda JN (2019). Crop residue burning in India: policy challenges and potential solutions. International Journal of Environmental Research and Public Health 16: 832.
  • Shyamsundar P, Springer NP, Tallis H, et al. (2019). Fields on fire: alternatives to crop residue burning in India. Science 365: 536–538.

Bioeconomy value#

Hundreds of millions of tonnes of straw per year are either a pollution problem or a feedstock. Bio-CNG, board, pellets and soil carbon pay farmers to stop burning, and the plant builders and decomposer makers are already in this index.

Technologies