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Technology · Biochemistry & industrial biotech / Enzymes & biocatalysis

Amino-acid fermentation platform (continuous, recycling-based)

Continuous fermentation with cell separation and recirculation, as in Ajinomoto's resource-recycling 'biocycle' — a fermentation route to L-tyrosine that replaces extraction from animal and plant raw materials.

Maturity 9/9 Risk: low Food ingredientsBiomanufacturing & Bio-industrial Production verified 2026-10-16 · 4 Sources

1 · What it gives

Ajinomoto’s amino-acid fermentation platform uses a proprietary resource-recycling process, a ‘biocycle’, to make amino acids by fermentation. Continuous fermentation separates the withdrawn broth into a cell-containing and a cell-free stream by centrifuge or filtration and returns the cells to the fermenter, after bubble removal to avoid cavitation. Its L-tyrosine fermentation replaces an extraction process based on animal and plant raw materials whose traceability could not be guaranteed. Ajinomoto’s operations and biocycle run across Thailand, Vietnam, Indonesia, Brazil and Spain.

2 · What it replaces 6

D3Citric acid by Aspergillus niger fermentation instead of extraction from citrus fruit
Replaces: Citric acid extracted from lemons, limes and other citrus (calcium citrate route, Italy and California before 1930)
FOOD
D1Acid mine drainage and metal-rich mine water treatment with passive biological systems — sulfate-reducing bioreactors, compost wetlands, aerobic wetlands — instead of perpetual lime dosing
Replaces: Active chemical treatment with lime/caustic soda (high-volume metal hydroxide sludge, continuous chemical and energy use), or no treatment …
SERV
D2Oil-reservoir and pipeline souring (H2S) control by nitrate injection (biocompetitive exclusion by nitrate-reducing bacteria) — instead of continuous biocide dosing
Replaces: Glutaraldehyde, THPS (tetrakis(hydroxymethyl)phosphonium sulfate), quaternary ammonium biocides, acrolein and other biocides injected into …
SERV
D0Oilfield produced water treated biologically instead of chemical-only conditioning and disposal
Replaces: Continuous chemical conditioning of produced water (biocides, scale inhibitors, emulsion breakers, demulsifiers) ahead of …
SERV
D1Plant biostimulants (seaweed extracts, protein hydrolysates, humic and fulvic substances) instead of extra mineral nitrogen and synthetic plant growth regulators for stress
Replaces: Insurance" top-ups of mineral N and foliar NPK applied to carry crops through drought, heat or transplant stress; part of the synthetic …
AGROCHEM
D2Poultry coccidiosis control with live Eimeria vaccines (and phytogenic support) instead of continuous in-feed ionophores and chemical coccidiostats
Replaces: Ionophore coccidiostats (monensin, salinomycin, narasin, lasalocid, maduramicin, semduramicin) and chemical anticoccidials (nicarbazin, …
VET

3 · How to implement 4 steps

  1. 1
    Ferment
    Introduce bacterial cells into the medium and ferment continuously.
  2. 2
    Remove bubbles
    Remove bubbles from the withdrawn broth to avoid cavitation.
  3. 3
    Separate cells
    Separate the broth into a cell-containing and a cell-free stream.
  4. 4
    Recirculate
    Return the cell-containing stream to the fermenter.

4 · Who delivers

Matched suppliers (matched automatically)

Nafasi WaterSouth AfricaServices / consultingactive
LG ChemSouth KoreaProduceractive
Star Lake/Eppen 星湖科技 (SSE 600866)ChinaProduceractive
Georem InternationalSouth AfricaServices / consultingactive
PapopThailandServices / consultingactive
Urja Bio Systems PVT LTDIndiaServices / consultingactive
Meihua Biological 梅花生物 (SSE 600873)ChinaResearch / RTOactive
ProzynBrazilProduceractive
SyncoZymes (Shanghai)ChinaProduceractive
Fishfa Bioscience LimitedIndiaProduceractive
GenScript ProBio / GenscriptChinaResearch / RTOactive
GranBioBrazilServices / consultingactive

Leading companies and institutes (from the brief)

For pharmaceutical-grade amino acids, all manufacturing must comply with current good manufacturing practice (cGMP). Ajinomoto is the company named; others are matched by the portal under Food ingredients and Biomanufacturing.

5 · Rules & route to market

Route into Russia / EAEU: FOOD · Rospotrebnadzor / EAEU
declaration of conformity, or SGR within 30 calendar days for new/specialized ingredients (plus tests)
Information, not legal advice — confirm the procedure for your product. (2026-10-06)
United States

The sources reviewed on 2026-10-16 identified no the US regulator or standard specific to this technology. Treat the route as case-by-case and ask for a check.

European Union

The sources reviewed on 2026-10-16 identified no the EU regulator or standard specific to this technology. Treat the route as case-by-case and ask for a check.

China

The sources reviewed on 2026-10-16 identified no China regulator or standard specific to this technology. Treat the route as case-by-case and ask for a check.

6 · Money: tenders & grants

7 · Tech stack & innovations

Main risks from the sources: failing to avoid bubble-induced cavitation in aerobic fermentation, which prevents stable circulation at commercial scale, and contamination risk.

Sources 4

  1. Ajinomoto.com — www.ajinomoto.com 2026-10-16
  2. Freepatentsonline.com — www.freepatentsonline.com 2026-10-16
  3. Ajinomoto.com — www.ajinomoto.com 2026-10-16
  4. Jn.nutrition.org — jn.nutrition.org 2026-10-16